Sources Sought: Construction and Operation of TNT Facility
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General Information
- Contract Opportunity Type: Sources Sought (Updated)
- Updated Published Date: Feb 09, 2024 03:28 pm CST
- Original Published Date: Sep 28, 2023 12:46 pm CDT
- Updated Response Date: Feb 20, 2024 05:00 pm CST
- Original Response Date: Oct 30, 2023 04:00 pm CDT
- Inactive Policy: 15 days after response date
- Updated Inactive Date: Mar 06, 2024
- Original Inactive Date: Nov 14, 2023
- Initiative:
- None
Classification
- Original Set Aside:
- Product Service Code:
- NAICS Code:
- 325920 - Explosives Manufacturing
- Place of Performance: USA
Description
UPDATED 09 FEB 2024
The purpose of this update is to provide Q&A's as an attachment.
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UPDATED 01 FEB 2024
The due date for responses has been extended to 20 FEB 2024. Following the virtual one-on-one meetings, a compiled list of the Questions and Answers from all sessions will be posted as soon as possible.
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UPDATED 12 JAN 2024
NOTICE TO INTERESTED PARTIES:
The Army Contracting Command - Rock Island and the Project Director Joint Services hereby offers interested parties with capabilities to meet the requirements of this Sources Sought notice an opportunity to have a virtual one-on-one meeting on either January 26, 2024, or January 29, 2024. Each virtual one-on-one meeting will be scheduled in increments of no more than 30 minutes. Interested parties shall provide a written request by January 23, 2024, to include its available date and time (between 0800 - 1500 EST on January 26, 2024 or January 29, 2024) electronically to Brandon Garnica at brandon.m.garnica.civ@army.mil and Mara Larson at mara.e.larson.civ@army.mil.
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UPDATED 19 DEC 2023
The purpose of this update is to provide an amended request for information and reopen the posting for responses until 17 FEB 2024. Q&A Attachment from previous posting has been removed.
DESCRIPTION
The Army Contracting Command-Rock Island, on behalf of the Project Director Joint Services, is seeking information from interested foreign and domestic sources to support the acquisition strategy for the design, construction, and commissioning of a TNT (2,4,6-trinitrotoluene) production facility within the Continental United States (CONUS). The targeted production capacity is approximately five million pounds of TNT per year that shall meet the requirements of the military specification MIL-DTL-248D (2002) and North Atlantic Treaty Organization Allied Ordnance Publication No. 7, Manual of Data Requirements and Tests for the Qualification of Explosive Materials for Military Use.
The U.S. Government (USG) anticipates resourcing for this effort in the FY24 Supplemental Appropriation within the Procurement of Ammunition, Army (PAA), Industrial Facilities, Budget Line-Item. The USG is seeking the most expeditious solution for the design, construction, and commissioning of a TNT facility. The TNT precursor and raw materials required for production shall be manufactured within CONUS. The USG considers schedule to be of primary importance with a preference that construction and commissioning be complete within 36 months of contract award; however, in no case shall construction and commissioning be complete later than 48 months after contract award.
RESPONSE REQUIREMENTS
Respondents can be individual companies, teaming arrangement(s), or partnership of companies. It is to be noted that a location for the TNT facility has not been determined (see paragraph f below), therefore, it is recommended that teaming arrangement(s) or partnerships remain flexible and not specific to potential location(s). Foreign sources are invited to submit a response to include being part of a teaming arrangement(s) or partnership.
Interested respondents shall address the criteria below:
- Describe the respondent’s background and experience in each of the following essential areas:
- Explosive Safety Site Plan preparation
- Process design
- Environmental permitting and compliance
- Facility design
- Large scale facility construction
- Chemical or energetic facility commissioning
- Chemical or energetic facility operations
- Describe the proposed technology process, starting materials, and waste treatment solutions including (all values should be based on one short ton of TNT produced and/or on an hourly throughput basis):
- Technical description of relevant technology(ies) to be utilized
- Representative layout of a TNT production facility producing five million pounds per year including Net Explosive Weight (NEW) in each building for at least the following operations/facilities:
- Acid reconcentration
- Oleum production (if used)
- Raw materials receipt and storage
- Nitration, purification, flaking, and packaging
- Waste treatment, waste water treatment, and air emissions controls
- Overall annual throughput including operational availability basis of the calculation. Note that the USG typically considers 85% operational availability against design capacity to be reasonable for explosives manufacturing lines.
- Utilities requirements, specifications and consumption (e.g. electricity, process water, cooling water, natural gas, compressed air)
- If a sulfite wash will be used and red water generated, a description of how this waste stream is managed from generation through disposal (assume this waste stream and/or its residuals will not be sold as a product)
- Evidence demonstrating that the proposed solution has been operated at sufficient scale to verify operating feasibility and reliability
- Demonstrate current CONUS manufacturers for key raw materials or include a plan to establish a CONUS source.
- Provide a cost estimate for the design, construction (broken down by facility), and commissioning of a complete TNT manufacturing facility producing approximately 5 million pounds per year of TNT.
- Provide a breakdown of manufacturing and engineering personnel required (numbers, experience, specialized skill sets).
- While the USG intends to build the facility at a USG site (location to be determined by the Government), it is also willing to consider a commercial option. If preferred, the respondent may propose a privately owned CONUS location as long as the respondent provides sufficient technical information described herein to enable the USG to assess the feasibility of the commercial option.
- Provide an Integrated Master Schedule outlining top-level activities and milestones to design, construct, and commission the facility.
- Provide company name, address, telephone number, email address, technical point of contact, and company size (please specify as either a Large Business, Foreign-Owned Business, Small Business, Small Disadvantaged Business, Woman-Owned Small Business, Historically Underutilized Business Zone concern, Veteran-Owned Small Business, or Service-Disabled Small Business).
Respondents should provide sufficient details to allow the USG to make a reasonable assessment of the respondent's capabilities to build a CONUS TNT facility. The USG will not pay for any information submitted or for any costs associated with providing this information.
SUBMISSION INSTRUCTIONS
- Interested contractors must be registered in the System of Award Management (SAM).
- This request for information is intended for information and planning purposes only and shall NOT be construed as a Request for Proposal. Submissions for this notice must be provided within sixty (60) calendar days from the date of this publication at no cost to the USG by electronic mail (e-mail) to Mr. Brandon Garnica at brandon.m.garnica.civ@army.mil and Ms. Mara Larson at mara.e.larson.civ@army.mil.
- If the file size of the response to this Sources Sought exceeds 5MB, then respondents may email Mr. Garnica and/or Ms. Larson to request a “Drop Off” via DoD Safe. All inquiries shall be made via e-mail ONLY. TELEPHONE INQUIRIES WILL NOT BE ACCEPTED.
- All information provided will not be returned and will be held in confidential status. If a formal solicitation is generated later, a solicitation notice will be published.
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UPDATED 11 OCT 2023
The purpose of this update is to provide Q&A's as an attachment.
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DESCRIPTION:
The Army Contracting Command-Rock Island (ACC-RI), on behalf of the Project Director Joint Services and the Joint Munitions Command, is seeking interested sources and information for the construction and operation of a production facility for 5-15 million pounds/year of TNT (2,4,6-trinitrotoluene) to current MIL-DTL-248D (2002) requirements and the requisite potential systems/technologies.
RESPONSE REQUIREMENTS:
The Government is requesting information from all interested sources having relevant process technology to produce TNT. Respondents shall demonstrate their experience with TNT production technologies (or the ability to partner to obtain the relevant experience) as well as, if applicable, the desire to build and/or operate a TNT facility.
TNT can be made from the nitration of toluene, but also from ortho-nitrotoluene, or 2,4-/2,6-dinitrotoluene. In support of TNT production, the Government is also interested in technologies/vendors to produce ortho-nitrotoluene, or 2,4-/2,6-dinitrotoluene. Finally, the Government wishes to identify vendors to produce CONUS-manufactured ortho-nitrotoluene, or 2,4-/2,6-dinitrotoluene in support of TNT production.
With respect to the Government’s interest in the above, responses shall address the following specific requirements.
1. This contract will require the handling, storage, and development of Controlled Unclassified Information (CUI).
2. What critical skill sets do you see as needed to perform this effort? Does your company currently employ people with those skill sets? If you do not, how long will it take you to retain individuals with those skills sets?
3. Describe your company’s capability of and experience with providing technology for the synthesis, purification, flaking/granulating, and packaging of TNT, as well as waste stream management and treatment. Indicate if your process can produce both Types I and II TNT. Provide examples of these capabilities that you’ve developed that highlight this knowledge.
4. As a part of this effort the Government is currently seeking a technology provider who, working with an industrial Architecture and Engineering firm and suitable installation/construction contractors, can support all aspects of TNT production including design, construction, operator training, commissioning, and start-up services. Additionally, state whether the respondent would be willing to enter into an agreement as the facility operator and what conditions would apply to do so.
5. The Government is also investigating the establishment of Contractor-owned/Contractor-operated (COCO) TNT production capacity at a CONUS commercial manufacturing site by a suitable Contractor. If the respondent is interested in pursuing this option, provide relevant information as described herein, and include site information and background.
6. If the respondent is instead interested in supplying 99%+ ortho-nitrotoluene or 2,4-/2,6-dinitrotoluene, or technologies to produce these raw materials, provide relevant information as described herein, but focus on raw material scope of supply.
7. Provide a basic technical description of your relevant technology(ies) including block/process flow diagram(s), overall inputs/outputs with estimated quantities, waste treatment, recycling methods/recovery processes, utility requirements and consumption. Indicate if process steps are batch or continuous. Describe the turn-down capacity of the processes: the minimum throughput to maintain efficient operations. If your process starts with toluene, describe how red water waste streams are handled to provide excellent environmental control and provide the approximate composition of the residuals from the waste treatment process (liquid, solid, gaseous). Describe the acid streams that leave the process, type and concentration of contaminants, and what treatment is required to destroy organics and regenerate usable acids.
8. Provide a notional list of buildings/facilities with approximate size and net explosive weight by hazard class (e.g. 1.1, 1.3) in each.
9. Estimate budgetary cost for your scope of supply supporting nominal production of 5 - 15 million pounds of TNT per year (at 85% availability). List exactly what is included in that scope and what support facilities/utilities the end user would be required to provide.
SUBMISSION INSTRUCTIONS:
1. Responses shall be submitted electronically via email to the Mr. Jacob Harrison and Ms. Mara Larson by no later than 4:00pm central on October 30, 2023. See contract information below.
2. Responses shall be in PDF format and shall not exceed fifteen (15) pages, including the cover sheet and diagrams. The minimum acceptable font size is 12 Calibri. The cover sheet shall include the following company information:
a. Company name, address, and web URL (if applicable)
b. Point of contract, telephone number, and email address.
c. Unique Entity Identifier (UEI), Commercial and Government Entity Code (CAGE), and business type/size (based on NAICS 325920 – Explosive Manufacturing, 325998 – Other Miscellaneous Chemical Production, 332993 – Ammunition Manufacturing, 332249 – Other Industrial Machinery Manufacturing). If small, please indicate any applicable socio-economic status such as: Small Disadvantaged Business (SDB), Service-Disabled Veteran-Owned Small Business (SDVOSB), 8(a), HUB Zone, etc.
3. Response shall include documentation of technical expertise and capability in sufficient detail for the Government to adequately assess the capabilities of your company. It is imperative that business concerns responding to this sources sought articulate their capabilities clearly and adequately.
4. Classified material and material samples will not be accepted.
DISCLAIMER:
This sources sought is for market research purposes only and shall not be construed as a Request for Proposal, nor as an obligation on the part of the Government. The Government does not intend to award a contract on the basis of this sources sought or reimburse any contractors for any information or administrative costs associated with responding to this notification. Participation in this effort is strictly voluntary and any of the information stated above is subject to change. The Government intends to use the information received to develop the acquisition strategy for future requirements. The Government reserves the right to use any non-proprietary information in any resultant solicitation(s). Proprietary information should be marked as such. If a formal solicitation is generated at a later date, the Government will publish a solicitation notice.
Attachments/Links
Contact Information
Contracting Office Address
- ACC ROCK ISLAND BLDG 60 3055 RODMAN AVE
- ROCK ISLAND , IL 61299-0000
- USA
Primary Point of Contact
- Brandon Garnica
- brandon.m.garnica.civ@army.mil
Secondary Point of Contact
- Mara Larson
- mara.e.larson.civ@army.mil
History
- Oct 30, 2024 10:55 pm CDTSources Sought (Updated)
- Aug 19, 2024 02:37 pm CDTSources Sought (Updated)
- Jun 14, 2024 10:55 am CDTSources Sought (Updated)
- Jun 07, 2024 01:42 pm CDTSources Sought (Updated)
- Jun 07, 2024 01:36 pm CDTSources Sought (Updated)
- Mar 06, 2024 10:55 pm CSTSources Sought (Updated)
- Feb 01, 2024 03:40 pm CSTSources Sought (Updated)
- Jan 12, 2024 01:31 pm CSTSources Sought (Updated)
- Dec 19, 2023 12:45 pm CSTSources Sought (Updated)
- Dec 19, 2023 11:19 am CSTSources Sought (Updated)
- Nov 14, 2023 10:55 pm CSTSources Sought (Updated)
- Sep 28, 2023 12:46 pm CDTSources Sought (Original)